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In the case of wave soldering, the exchange of Sn-Pb solder for a Pb-free alloy may also require the replacement of the pot, impeller, and baffles to prevent excess erosion by the higher Sn solders Last, it is expected that erosion of soldering iron tips will be greater with the Pb-free solders Tip technology has changed little from the Ni-coated or Fe-conted Cu core construction Therefore, it may simply be a matter of stocking extra tips for those operators using Pb-free solders The second cost aspect addresses the manner in which a Pb-free capability is to be implemented on the factory floor Specifically, the decision must be made whether to have separate Sn-Pb and Pb-free solder assembly lines or to mix the two technologies using the same assembly equipment Critical factors include capital costs, factory floor space, infrastructure required to prevent inadvertent mixing of technologies, and projected product volumes.

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It is preferred to separate the two assembly capabilities physically This separation is not limited to the actual machines, but also includes support functions such as solder material storage and component inventory control in order to prevent the use of the wrong solder or components and circuit boards with incorrect finishes The extent of this separation of capabilities will determine the.

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FL = 795 lbf 354 N The friction power is obtained by multiplying the friction force with the sliding speed Pf = FLn Pf = 795 50 Pf = 398 in lbf s 1 449 W For the 10 pads, the total friction power is multiplied by the number of pads nPf = 398 10 nPp = 06 hp 449 W Criterion of the Operating Temperature The average temperature rise per pass of the oil through the system of bearing pads, neglecting heat losses is given by p1 + P f / Q t F 152

need for the capital investment in new machines as well as the cost of duplicating some support functions and personnel that are needed for adequate process control.

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Physical Plant The cost of having a soldering process line extends beyond the capital costs of the equipment or even the labor costs for operators and process engineers. There are also the costs of operating the machines themselves. The factory must have adequate floor space for the assembly line footprint, as well as the access required to move parts and finished assemblies to and from the line. There are also space requirements to perform maintenance functions safely and make repairs to equipment. Finally, there are assembly costs arising from utility usage: electricity, compressed air (pneumatic actuators), and water (cleaning). If the reflow or wave-soldering machine is to have an inert atmosphere typically nitrogen is cheaper than argon then it becomes necessary to select between the options for the gas source.Those alternatives are compressed gas tanks, a liquid nitrogen tank, or an onsite nitrogen generation facility. The compressed gas tanks are usually used only for short production runs. For most moderately sized electronics assembly factories, the most cost-effective option is to use one or more liquid nitrogen tanks, off of which is bled the nitrogen gas. Only for verylarge-scale manufacturing facilities is an onsite generation plant the best option. Ancillary costs include the installation of pipe lines that transport the gas to the specific machine sites on the factory floor as well as the provision for adequate ventilation of the used gas from the machine to the external environment. The physical plant costs are generally similar for both a Pb-free assembly process and a Sn-Pb line. The two possible differences would be electricity usage, which may be greater with the Pb-free line due to the higher soldering temperatures, particularly with respect to a reflow process, and the need for an inert atmosphere capability for the soldering machine.

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